ZENITHFull 3D AOI

Measure component shape in true 3D.

  • Full 3D AOI
  • IPC-610
  • KAP
  • KSMART / KPO

Koh Young ZENITH—measurement-based full 3D AOI aligned with IPC-610. Less sensitive to part and board color; inspects both solder joints and components.

ZENITH Full 3D AOI

Product overview

2D, 2.5D, and pseudo-3D often leave false calls and escapes. ZENITH measures bodies, patterns, foreign material, and solder fillets as profilometry 3D shapes.

Strong on glossy packages and shadows from adjacent parts—easier to see low parts next to tall ones. Resolution and chassis are selectable.

Solder inspection aligned with IPC-610

Fillet height as a measured value

Measures solder-joint height and judges to IPC-610 (Acceptability of Electronic Assemblies). Pass/fail stays measurement-based even with shadow and interreflection.

Detectable defects

Missing, polarity, upside-down, component XY/θ shift, lead position shift, lift, lead lift, tilt.

OCV/OCR, bridge, solder fillet, tombstone, billboard, component dimensions, wrong part, and more.

KAP

AI auto-programming

Recommends inspection settings from Gerber and other board data plus 3D shape. Less hand-tuning with a golden board—faster ramp-up.

KSMART

Turn 3D measurement into process improvement

Collect SPI/AOI data across the line for defect trends, real-time optimization, and traceability. Cut false calls and escapes while balancing quality and cost.

Factory data aggregation with KSMART

KPO Mounter

Isolate placement-process root causes

Uses 3D measurement and deep learning to see where placement defects arise—head, nozzle, feeder, reel, component, and more. Combined with KPO Printer, conditions can be steered from print through placement.

KPO Mounter linking mounter and AOI

Related models

Select by speed, board, and budget

Beyond standard ZENITH: Zenith UHS for high-speed volume, Zenith F for FPCB, and balanced Zenith 2 / Zenith Alpha. We propose the right fit for your line.

Zenith 2
Zenith 2
Zenith UHS
Zenith UHS
Zenith F
Zenith F
Zenith Alpha
Zenith Alpha

Configuration

Chassis: M / L / XL / 2XL

Camera: 4 MP (high-speed); resolution 10 / 15 / 20 μm. 8-direction moiré projection reduces shadows from tall parts.

Height measurement: standard 5 mm, up to 10 mm by config. Optics for tall parts up to 25 mm available. Dual Lane except 2XL.

Max. board size (reference)

ItemMLXL2XL
Max. board330 × 330 mm510 × 510 mm850 × 690 mm1,500 × 690 mm

Specifications

Manufacturer
Koh Young
Model
ZENITH
Type
Full 3D AOI
Camera
4 MP (8 / 12 MP depending on config)
Resolution
10 / 15 / 20 μm
Projection
8-direction moiré
Line configuration
In-line / off-line, single / dual (excl. 2XL)
  • Dual Lane board size, height range, and inspection speed vary by optical configuration.
  • KSMART, KPO Mounter, and KAP details vary by configuration.
  • Specifications and appearance are subject to change without notice for improvement.

Contact

Questions or consultation requests are welcome.

Sawa Trading Inc. — Machinery Sales

+81-6-6955-9100+81-6-6955-9101